CRUSHSHIELD®

Operating temperature up to +150°C (+302°F)

Excellent cut-through resistance

Color coded for high voltage identification

Lightweight, flexible

Easy installation

FUNCTIONS:

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  • Product Description

    CrushShield® is a self-wrapping sleeve designed to provide superior cut-through protection for electrical cables. The tough, multilayer construction enables the product to absorb and disperse energy, thus preventing damage to the electrical cable inside. CrushShield’s ability to prevent cut through of electrical cables has made it a product of choice for vehicle manufacturers concerned with isolating HEV cables from the vehicles’ electricity-conducting chassis in crash situations. CrushShield helps protect the HEV cable enabling the vehicle to meet stringent industry standards yet its lightweight, flexible structure does not impede cable routing or add unnecessary weight.

    CrushShield is available in orange, for identification of the high voltage cables in hybrid-electric or electric vehicles, as well as black.

  • Typical Applications

    High Voltage Electrical Cables
    • Wire Harnesses

  • Datasheet Downloads
  • Construction & Typical Product Characteristics

    Polyester (PET) monofilament / multifilament

  • Sizes / Availability

    Standard Sizes

    Commercial Part Number
    Nominal Diameter (mm)
    Thickness (mm)
    Weight g/m
    CrushShield 7-X
    7
    1.6
    53
    CrushShield 10-X
    10
    1.6
    65
    CrushShield 13-X
    13
    1.6
    77
    CrushShield 16-X
    16
    1.6
    93
    CrushShield 19-X
    19
    1.6
    104
    CrushShield 25-X
    25
    1.6
    145
    CrushShield 29-X
    29
    1.6
    150
    CrushShield 38-X
    38
    1.6
    190

    X = Color Code: 0 = Black 3 = Orange

    Standard Packaging (all available sizes): CrushShield is available in cut lengths from 51 mm to 500 mm. For additional lengths, please contact your sales representative.

    Availability

    Please contact your sales representative for size availability and packaging requirements.

  • Product Testing

    Performance Data – CrushShield® 2442

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    Property
    Test Method
    Result
    Temperature Rating

    Pass +150°C (+302°F)

    Flammability

    SAE J369

    Self-extinguishing

    Low Temperature Flexibility

    BH 100-016A

    Pass -40°C (-40°F)

    Chipping Resistance

    SAE J400

    Pass

    Dynamic Cut-Through

    ASTM D3032-04
    Section 22 (modified)

    650 N avg.

    Fluid Resistance

    D47 1924

    Pass

    All numeric performance data shows average or typical values. Please consult your sales representative for product drawings, test reports and OEM approvals.

Other CrushShield® Products

CrushShield® 2442

CrushShield® 2448